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M100, M120, M150 MILLTURN

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The top tier

With the models M100, M120 and M150 WFL Millturn Technologies is presenting the absolute champions of multifunctional turning-boring-andmilling centers, allowing one-hit machining of complex workpieces of up to 8m* length. Besides superior output and torque values of the spindle drives, the imposing feed forces in all axes  make for superb dynamics and maximum productivity.
Turning, milling, boring, gear cutting, gun drilling as well as ID machining can be performed under any angle of the tool. The interpolation of up to five axes makes machining of any geometrical profile possible. The sturdy, single piece 60° slant bed made of grey cast iron and the use of generously dimensioned guideways with  extra-wide size ensure perfect stability and optimum antivibration behaviour. The incomparable number of hardware and software options plus the meticulously designed machine structure are the consequence of many years at the edge of technology.

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TECHNICAL DATA
M100
Nominal center distance mm 2000/3000/5000/6500/8000/10000/12000
Swing – ø over Top slide mm 900
Swing – ø over bed mm 980/940/920/880/860/820/780
Max. power, Turning spindle 40% duty cycle kW 103//113
Max. torque, Turning spindle 40% duty cycle Nm 6400/10160//8790/14000
Max. torque, Turning spindle 100% duty cycle Nm 4600/7300//7810/12400
Max. spindle speed, Turning spindle min-1 1600 / 1000 // 1600 /1000
Max. power, Miling spindle 100% duty cycle kW 30/55
Max. torque, Milling spindle 100% duty cycle Nm 315/730
Max. spindle speed, Milling spindle min-1 6000/3200
Swiveling angle B – axis degree -1.222222222
Travel Y – axis, 30kW mm 600(-200…+400)
Travel Y – axis, 45kW mm
Travel Y – axis, 55kW mm 500(-200…+300)
Travel X – axis, 30kW, 55kW mm 920(-20…+900)
Travel X – axis, 45kW mm
Tailstock, quill – ø mm 180
Tool magazine number 36/72/108 / *
Control Siemens type SINUMERIK 840D sl
M120
Nominal center distance mm  
Swing – ø over Top slide mm 1140
Swing – ø over bed mm 1220/1180/1160/1120/1100/1060/1020
Max. power, Turning spindle 40% duty cycle kW 103//113
Max. torque, Turning spindle 40% duty cycle Nm 6400/10160//8790/14000
Max. torque, Turning spindle 100% duty cycle Nm 4600/7300//7810/12400
Max. spindle speed, Turning spindle min-1 1600/1000//1600/1000
Max. power, Miling spindle 100% duty cycle kW 30//45//55
Max. torque, Milling spindle 100% duty cycle Nm 315//500/310//730
Max. spindle speed, Milling spindle min-1 6000//5000/8000//3200
Swiveling angle B – axis degree -1.222222222
Travel Y – axis, 30kW mm 600(-250…+350)
Travel Y – axis, 45kW mm 650(-290…+360)
Travel Y – axis, 55kW mm 650(-300…+350)
Travel X – axis, 30kW, 55kW mm 1120(-20…+1100)
Travel X – axis, 45kW mm 1100(-20…+1080)
Tailstock, quill – ø mm 180/300
Tool magazine number 36/72/108 / *
Control Siemens type SINUMERIK 840D sl
M150
Nominal center distance mm  
Swing – ø over Top slide mm 1480
Swing – ø over bed mm 1560/1520/1500/1460/1440/1400/1360
Max. power, Turning spindle 40% duty cycle kW 103//113
Max. torque, Turning spindle 40% duty cycle Nm 6400/10160//8790/14000
Max. torque, Turning spindle 100% duty cycle Nm 4600/7300//7810/12400
Max. spindle speed, Turning spindle min-1 1600/1000//1600/1000
Max. power, Miling spindle 100% duty cycle kW 45//55
Max. torque, Milling spindle 100% duty cycle Nm 500/310//730
Max. spindle speed, Milling spindle min-1 5000/8000//3200
Swiveling angle B – axis degree -1.222222222
Travel Y – axis, 30kW mm
Travel Y – axis, 45kW mm 800(-400…+400)
Travel Y – axis, 55kW mm 800(-450…+350)
Travel X – axis, 30kW, 55kW mm 1120(-20…+1100)
Travel X – axis, 45kW mm 1150(-20…+1130)
Tailstock, quill – ø mm 300
Tool magazine number 36/72 /108/ *
Control Siemens type SINUMERIK 840D sl

Highlights at a glance

  • Ergonomically designed workspace
  • In-process measuring
  • Chuck mounted on right side

 

Prismatic tools system

The prismatic interface

A second tool interface takes care of those tools that exceed the maximum dimensions of the standard equipment. Thanks to the particularly stable prismatic accommodation, boring bars, solid drills, angular heads and facing heads can be securely fixed onto the milling unit. The use of the special WFL system boring bar opens up the possibility of automatically changing the cutting heads too. For the automatic handling of heavy ID-machining tools, two different magazine types are available.

Pick-up magazine

Up to 4 tools (3 on the M100 and M120) with a maximum length of 1700 mm and a weight of 200 kg can be automatically deposited in this separate magazine above the headstock.

Heavy boring bar magazine

An extension of the standard disc-type magazine and the corresponding tool stations accomodates up to 18 bars measuring 2,500 mm and weighing 180 kg maximum in addition to the standard tools. In this case, automatic handling of the tools is ensured by a supplementary tool robot.

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